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Table 1 Comparison of fluidic channels manufactured by different 3D printing technologies

From: The recent development and applications of fluidic channels by 3D printing

3D printing

materials

advantages

limitations

surface roughness

resolution

chip complexity

stereolithography

photosensitive resin/polymers

high resolution, good surface finish, little topological restriction

small volume (1PP), slow build time (2PP), high optical absorption required, cytotoxic, low throughput

~2 μm

25–300 μm

< 1 μm for 2PP

high

selective laser sintering

powders of metal, polymer, ceramics

high resolution, fully automated

non-transparent, remaining powder precursor in small cavities

dependent on the powder size (on the order of 10–100 μm)

1–150 μm

moderate

fused deposition modeling

thermoplastics

cheap, ease of support removal, little topological restriction, fully automated

slow build time, low accuracy, non-transparent, poor gas permeability,

3–43 μm

100–400 μm

low

inkjet

photocurable polymers

fast build time, multiple materials

tedious removal of support, low accuracy

< 1 μm

20–100 μm

high

bioprinting

bioink, hydrogels

multiple materials

low build time, low viscous solution, low accuracy

10–330 μm

5–100 μm

high